The Repeated Setbacks of Boeing’s Starliner: What Went Wrong? (AI Translation)
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文|财新周刊 黄晏浩
By Caixin Weekly's Huang Yanhao
美国东部时间2024年9月7日0时1分左右,“星际客机”终于降落在美国新墨西哥州,波音公司和美国国家航空航天局(NASA)都称赞了这次着陆“非常出色”“非常精准”。只不过,机上没有宇航员。
Around 12:01 a.m. Eastern Time on September 7, 2024, the "Starliner" finally landed in New Mexico, USA. Both Boeing and NASA praised the landing as "exceptional" and "very precise." However, there were no astronauts on board.
原定乘坐星际客机返回的两名美国宇航员——61岁的巴里·威尔莫尔和58岁的苏尼·威廉姆斯 ,此刻还留在国际空间站里,计划将于2025年2月乘坐SpaceX公司的载人龙飞船返回,任务时长从8天延长到8个多月。为此,预计8月发射的龙飞船推迟到9月24日,并将其宇航员从4名减到2名,以留出两个空位。由于和俄罗斯有协议,必须搭载一名俄罗斯宇航员,三选一,NASA最终选中了经验丰富的尼克·海格,其中也有一番龃龉。
The two American astronauts originally scheduled to return via the Starliner spacecraft—61-year-old Barry Wilmore and 58-year-old Sunita Williams—remain aboard the International Space Station for the time being. They are now slated to return in February 2025 on SpaceX’s Crew Dragon spacecraft, extending their mission duration from 8 days to over 8 months. To accommodate this, the Crew Dragon launch initially planned for August has been postponed to September 24, with the crew size reduced from four astronauts to two, making room for their return. Due to an agreement with Russia requiring one Russian cosmonaut on board, NASA, after some deliberation, selected the experienced Nick Hague from among three candidates.
但这已是星际客机牵扯的最小麻烦了。对波音来说,星际客机多次跳票,成本严重超支,暴露诸多问题,载人航天项目岌岌可危;于NASA而言,SpaceX一家独大,“鸡蛋不放在同一个篮子”的目标失败,波音三次试飞均存风险仍被批准,审查流程更遭质疑。
But this is the least of the troubles entangling the Starliner spacecraft. For Boeing, the multiple delays, severe cost overruns, and numerous exposed issues of the Starliner have left its manned spaceflight project in a precarious position. For NASA, SpaceX's dominance has thwarted their goal of not putting all their eggs in one basket. The fact that Boeing's three test flights all contained risks but were still approved has further led to questions about the review process.

- DIGEST HUB
- Boeing's Starliner landed without astronauts in New Mexico on September 7, 2024, after numerous delays and issues.
- Astronauts Barry Wilmore and Sunita Williams’ return to Earth was rescheduled to February 2025 via SpaceX's Crew Dragon due to safety concerns with Starliner.
- Boeing faces challenges including cost overruns, technical flaws, and strained partnerships, raising doubts about Starliner's future and NASA's support amidst SpaceX's rising prominence.
Around midnight on September 7, 2024, Boeing's "Starliner" spacecraft landed in New Mexico, USA, an achievement praised by both Boeing and NASA [para. 1]. Notably, American astronauts Barry Wilmore and Sunita Williams were not on this flight. Wilmore, 61, and Williams, 58, are now set to return to Earth in February 2025 via SpaceX’s Crew Dragon, extending their mission duration significantly [para. 2]. Due to changes, the Crew Dragon's initial August launch shifted to September 24 with fewer crew members, creating space for this return [para. 2]. Additionally, Nick Hague was selected as the experienced astronaut to accompany them, in compliance with NASA’s agreement with Russia [para. 2].
The Starliner spacecraft has faced numerous issues, including multiple delays and cost overruns, raising doubts about Boeing's capability to execute manned spaceflight projects [para. 3]. Concerns over the review process of its risky test flights have also been highlighted [para. 3]. NASA is contemplating another test flight before the manned flight originally slated for August 2025 [para. 4]. Meanwhile, NASA's Steve Stich emphasized that the next steps involve thorough data review and tests [para. 4].
Further complicating the project is the potential political dynamics surrounding Boeing and NASA, given Elon Musk’s support for a probable re-election of former President Trump and Boeing’s existing trust issues in the commercial aviation sector [para. 5]. On June 5, 2024, the Starliner was finally launched by the "Atlas V" rocket, although almost five years had passed since its first unmanned test flight, testing the patience of many stakeholders [para. 6]. But the mission encountered a series of technical snags, starting with helium leaks detected nearly 18 hours after liftoff [para. 7-12]. Despite these, the spacecraft managed an autonomous docking and the astronauts entered the International Space Station (ISS) [para. 8].
The astronauts initially intended to stay eight days on the ISS and were scheduled to return on June 14, 2024, but a series of technical issues forced several delays, extending their stay indefinitely [para. 2][para. 13-14]. NASA is managing these delays and continues to monitor the Starliner’s technical issues [para. 15-16], ensuring the astronauts’ safety and ample supplies through mid-August [para. 17-18]. Weekly updates and regular ground tests continued, but a concrete return date remained elusive [para. 18].
The media has portrayed this prolonged mission extension with headlines such as "Stranded in Space," straining the relations between NASA, Boeing, and the media [para. 19-22]. By late August, NASA decided to shift the astronauts' return to the Crew Dragon spacecraft in February 2025 when they will join Expeditions 71 and 72 [para. 23-26]. NASA Administrator Bill Nelson justified this decision with an emphasis on flight safety in inherently risky spaceflight missions [para. 27].
Upon its return journey, the Starliner continued to showcase minor issues, including a helium leak and a navigation system glitch [para. 28]. The spacecraft will undergo thorough data analysis post-landing [para. 28]. Notably absent from the landing press conference was a Boeing representative, reflecting potential trust issues [para. 29].
Technical snags with Starliner included flawed propulsion bay designs causing overheating, an issue unresolved as of the spacecraft’s first uncrewed test flight in December 2019 [para. 30-38]. Historical mishaps included software errors that almost led to fatal failures [para. 42] and persistent issues during the second test flight initially planned in November 2020 but delayed due to various technical problems [para. 41-44].
Boeing faced internal and external critique over these mishaps while NASA kept supporting them to foster competition, explaining Boeing’s high-profile contracts [para. 50-63]. Unlike SpaceX’s uprising as an industry leader, Boeing has struggled, recording cost overruns of approximately $1.6 billion, exacerbating their financial burdens [para. 66-68]. Internal organizational issues, inadequate communication, and outdated practices have crippled Boeing’s progress in contrast to agile competitors like SpaceX [para. 69-75].
Amid these challenges, unique trust issues stemming from previous civil aviation incidents further marred Boeing’s reputation [para. 87-91]. NASA's persistence with the Starliner project reflects the aerospace agency’s broader strategy of ensuring competitive redundancy in spaceflight programs [para. 78-81][para. 98].
- Boeing Company
波音公司 - Boeing is an established aerospace giant engaged in manned spaceflight, facing difficulties with its Starliner spacecraft due to technical failures and delays. The company operates on cost-plus contracts, which contrast with SpaceX's fixed-price arrangements. Boeing also faces quality control issues exemplified by the 737 MAX incidents and problems with NASA’s Space Launch System (SLS). The company’s slow response to defects and reliance on subcontractors have hindered its progress.
- SpaceX
SpaceX公司 - SpaceX has proven successful in the commercial space industry, executing nine crewed Dragon missions by August 2024, transporting 50 astronauts to space. Unlike Boeing, SpaceX has been effective under fixed-price contracts, displaying strong management and adaptation. Elon Musk's support for former President Trump and SpaceX's robust performance contrast with Boeing's struggles and commercial challenges.
- United Launch Alliance (ULA)
联合发射联盟 - United Launch Alliance (ULA), an established rocket enterprise, initially received $6.7 million in the early rounds of NASA's commercial crew program contracts. Despite this early involvement, ULA did not secure substantial follow-on funding. The company was considered a major player alongside others in the commercial crew initiative during its early phases but did not dominate the funding landscape like Boeing and SpaceX.
- Aerojet Rocketdyne
Aerojet Rocketdyne公司 - Aerojet Rocketdyne, formed from the merger of Aerojet and Rocketdyne, is a key aerospace supplier, known for its work on the Apollo program and space shuttle engines. They produce the propulsion systems for Boeing's Starliner, but the partnership has faced challenges, including disputes over design specifications and costs. Their propulsion hardware includes the engines housed in Starliner’s "doghouse" compartments, which have been problematic in recent flights.
- ValveTech
ValveTech公司 - ValveTech is a supplier for NASA, specializing in valve technology. In May 2024, they urged NASA to halt the launch of Boeing's Starliner due to potential valve issues, questioning the spacecraft’s safety. ValveTech's president, Aileen Favel, highlighted concerns about the valves potentially being past their service life, emphasizing the risk based on observed leaks.
- December 2019:
- First unmanned test flight of Starliner encounters critical failures.
- March 2020:
- NASA completes reviews for the first two faults of the Starliner and provides 61 corrective and preventive measures.
- July 2020:
- NASA issues a total of 80 corrective and preventive measures based on the review of the final fault.
- November 2020:
- Boeing initially plans second unmanned test flight but delays due to software issues.
- August 2021:
- Second unmanned test flight of Starliner misses the launch window due to engine valve problems.
- May 2022:
- Starliner launches and manages to dock with the space station, despite issues with the engines and cooling system.
- July 2023:
- First window for manned test flights; issues with protective tape and parachute system arise.
- July 25, 2024:
- Boeing's Nappi states communication with Aerojet Rocketdyne to resolve the 'doghouse' issue.
- August 2, 2024:
- Boeing releases a statement recounting ground tests and thruster operations.
- August 7, 2024:
- NASA publicly discusses reliability issues with the Starliner.
- August 24, 2024:
- NASA announces astronauts will stay on ISS until February 2025 and return with Crew Dragon.
- September 7, 2024:
- Starliner lands in New Mexico after an unmanned return flight.
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